Tagged: BOSCH

Power Tools make my life easier.

Wow over a week without a post. I’ll be honest. I got a little distracted with some console gaming and forgot about all the jobs that needed to be done. I’m back on it now though with the stripping and refurbishing of a sideboard I picked up before Christmas.

Yeh, Christmas. Almost 4 months ago now. It’s sat in my garage the whole time and the damp winter hasn’t been kind to it. I found out at the weekend a light layer of mould had started to grow on the varnish so I thought it was about time I started to strip it down. Luckily this piece is actually solid wood and it’s quite modern so I was able to unscrew most pieces. It’s made life so much easier having the pieces to work on individually. I’m not actually sure what wood it’s made out of. It was listed as Walnut but I have no idea. It looks better without the dark varnish anyway.

Life has been made so much easier with two of my old impulse buys. Around the time I bought up all this furniture I decided to treat myself to a pretty expensive Hitachi belt sander and a Bosch detail sander. They worked an absolute treat today. I’ve tried the detail sander before and wasn’t really impressed with it but after using it to get into all the corners on the door frames my mind is completely changed. When it comes to removing the light layer of varnish that needed to be shifted it was faultless. Ok it takes some time but it hasn’t got the force of the belt sander. The finish was brilliant too, all the way into the corners. The belt sander though, that beast has saved me days. It took me several weekends to strip down the chest of drawers but it took only 2.5 hours to strip and sand down everything I’ve got done today. It was well worth the price tag!

Here’s the progress:

Before

After

There’s still a bit more to do. The sides still need sanding and I need to work on the innards but I don’t think that will take much longer. Then all I should need to do is give it a quick finish by hand and give it a good few coats of wax.

Project Daily – ABS Sensor Replacement

In the last post I made about the Corolla I’d discovered the cause of the TRC and VSC lights illuminating on my dials: A faulty ABS sensor. My local ATS Euromaster had plugged it into their diagnostic machine and it had shown the sensor had a break in the wire. It’s not a big job to replace them but they do come with a big price for such a little item. The garage quoted £150 for a new sensor but after asking around I managed to get a BOSCH replacement posted to me for £75. I was actually told by the garage the sensor would “come out in two pieces” but that’s not the case, so you may be able to get away with a second hand one too.

If you’ve got a faulty front ABS sensor it really is a simple job. I was finished in 30-45 minutes with no dramas at all.

Tools Needed:
– Wheel Wrench
– Jack
– Axle Stands
– 10 & 12mm Sockets & Ratchet
– Pliers
– Wire Brush

How To:
– As always, loosen the wheel nuts before jacking the car up, supporting on an axle stand and removing the wheel.

– Locate the ABS sensor and three bolts you’ll be removing. The ABS sensor will be on the rear of the hub held in by one bolt (10mm). Further up, attached to the shock absorber will be a bracket holding the wire attached with one bolt (12mm). Attached to the inner wheel arch will be the final bracket and the final bolt (10mm).

– Clean up the bolts and round the sensor before trying to remove (with the wire brush). They’ll be a build up of dirt and rust and clean bolts are always easier to work with.

– Remove the 10mm bolt holding the sensor in place first and then work your way up to the remaining two.

– The wire for the sensor then disappears behind the plastic arch liner. It’s held in by some plastic clips that can be a bit fiddly to remove but try to gently remove one or two so that you have enough access to the plug. (It’s not far behind the arch liner) You can hopefully see in that picture the one clip I removed from the arch liner to gain access. One was enough for me.

– The plug itself (sensor side) has a clip that holds it against the chassis. Carefully prise that out with the pliers (or screwdriver). Be gentle with it though, try not to damage the other half or any of the wires.

– Once the plug is detached from the chassis it can be pulled out into the open and the two halves can be separated. The old sensor is out and can be binned (if you want).

– Before you fit the new sensor give all the mounting points a quick clean. The sensor is magnetic so it will pick up any metallic debris that is lying around its hole.

– Fitting is the reverse of removal. Clip together the two halves of the plug and clip that back into place behind the arch liner (and secure that back in place). Fit the two brackets supporting the wire and then fit the sensor back into its hole. I couldn’t find any specific torque values for the bolts but with them being on the smaller side of things I just went with “hand tight” plus a bit more with my ratchet.

If you’re lucky the error code may clear itself and everything will be back to normal. If not, the ECU will need to be reset and the codes cleared. Touch wood, the codes won’t come back.

Disclaimer: I don’t claim to be an all singing, all dancing, fountain of perfect knowledge. My only aim is to try to help you complete this job. If something goes wrong or doesn’t quite happen like it’s supposed to, I take no responsibility. I am not a trained mechanic. I learnt by giving it a go. If you’re not happy with that, take your car to a garage. Make sure you use the right tools for the job and stay safe at all times!

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Unfortunately that’s not quite the end of things for me. Although the random ABS moments seem to have gone the Traction Control and Vehicle Stability Control are still there. That left me in doubt as to whether the sensor was at fault or not so I went back to the garage earlier. Another diagnosis was run and this time no ABS code was thrown, instead, a Steering Angle Sensor issue had popped up. This seems more likely to be the problem after changing the steering rack.

The Steering Angle Sensor reads how much input you’re giving to the steering and can detect a loss of control for the TRC and VSC to assist with. It need’s to be calibrated in a specific way though and if it is out of tolerance it will throw a code and disable the TRC and VSC. It’s not something the garage knew how to fix so I turned to Google. It seems a lot of “stuff” can knock the sensor out of calibration, even a wheel alignment. It looks like a call to a main dealer is in order to recalibrate the sensor but I have found a few possible DIY solutions. I’m going to give them a go tomorrow and write back with my findings. Fingers crossed it works because I don’t really want to pay dealer prices for a fix!